Research Article

Optimization of Low-Carbon Footprint Quaternary and Quinary (37% Fly Ash) Cementitious Nanocomposites with Polycarboxylate or Aqueous Nanosilica Particles

Table 1

TG decomposition temperatures of hydration products of cementitious nanocomposite binders and major conclusions.

Binder analyzedPurpose of TGASample preparation/gas used/sample weight and heating rateTemperature intervalsResults and commentsReference

PC60FA40
PC57.5FA40 + 2.5nS
PC55FA40 + 5.5nS
Mortars @w/b = 0.5
Measure pozzolanic activity in terms of Ca(OH)2 contentSamples were oven dried @105°C for 4 h
Atmospheric pressure
About 20 mg
15°C/min
Weight loss between 440 and 510°C due to decomposition of Ca(OH)2OPC + type F FA + colloidal nS of 20 nm and 10 nm average particle size
Depletion of Ca(OH)2 at high FA and nS content pastes, cured in water at 70°C for 7 days, did not allow further hydration of FA. In general decrease in hydration degree of FA at later ages due to the low Ca(OH)2 content.
[16]

20 g of Ca(OH)2 content + 5 g of colloidal nS compared with 20 g of Ca(OH)2 content + 5 g of μS at both @w/b = 2Ca(OH)2 content at different agesLimewater curing
Hydration arrested with acetone and oven – dried at 105°C for 4 h
@440–510°C: decomposition of Ca(OH)2Ca(OH)2 contents were calculated on the ignited basis at 950°C for 30 min
Pozzolanic reaction of nS was completed by day 7, however, for μS, over one month was needed.
[17]

1%, 2%, and 3% halloysite nanoclay by mass replacement of CEMI in mortar 95% CEMI-32.5 + 5% μS + 2% SP @w/b = 0.45—limewater curingMeasure Ca(OH)2 consumptionNot mentioned (n/m)Peaks
@105–120: decomposition of C-S-H
@105–120: decomposition of gehlenite hydrate (C2SAH6)
@295–320: decomposition of hydrogarnet (C3SAH6)
@480–490°C: dehydroxylation of Ca(OH)2
Differential scanning calorimetry (DSC) at 28 days showed consumption of Ca(OH)2 towards formation of C–S–H.[18]

OPC + 0.5%, 1%, 1.5% and 2% nS by mass replacement of OPC in mortarMeasure pozzolanic activitySaturated LS curing for 28 d. Then in water until day 90.
N2
4°C/min, from 100 to 650°C
n/mThe loss in weight of the specimens is increased by increasing the nanocontent in concretes, maybe due to more formation of hydrated C–S–H gel.[19]

5% nS by mass replacement of OPC mix, 7- and 28-day oldHydration of OPC paste and 5% nS pasten/m
From 20 to 1000°C
@120–190°C: evaporation of capillary water, decomposition of C–S–H
@450–500°C: dehydroxylation of Ca(OH)2
@700–780°C: Decarboxylation of CaCO3
Increased hydration with use of nS.[20]
5% nS by mass replacement of OPCStudy of decomposition of hydration productsn/m
N2
10°C/min
20–1000°C-held @105°C for 2 hours to remove free water
@20–105°C: loss of free water and decomposition of ettringite
@105–400°C: gradual mass loss due to dehydration of C–S–H and loss of interlayer, absorbed and chemically bound water
@450°C: dehydroxylation of Ca(OH)2
Reduction in amount of Ca(OH)2 in sample with nS shows evidence of pozzolanic reaction.[21]

1, 2, 3, 4, and 5% nS by mass replacement of OPC + 1% SP @w/b = 0.4
nS was dispersed in the SP
Study of decomposition of hydration productsn/m
N2
4°C/min
From 110 to 650°C
110–650°C: dehydration of hydrated productsPowder 99.9% pure nS of 15 nm average particle size
After 28 days of curing, mass loss of samples increased with increasing nS content up to 4% by mass
SP: polycarboxylate with condensate defoamer base admixture.
[22]

CEMI-52.5R + SP1.2
PC80μS20 + SP1.2
PC96.5nS3.5 + SP3
PC87.8μS12.2 + SP1.2
PC87.8μS10.2nS2 + SP1.2
All @w/b = 0.35
SP: carboxylic acid
nS: 30% solids by mass
To study the effect of μS and nS and their combined useWater curing at 21°C for 7, 28, and 90 days, samples with w/b ratio of 0.35 N2
From 27 to 1000°C.
10°C/min
@∼100°C: evaporation of water
@115–125°C: partial dehydration of C–S–H
@120–130°C: partial dehydration of aft
@180–200°C: partial dehydration of AFm
@450–550°C: dehydration of Ca(OH)2
@∼800°C: decarboxylation of CaCO3
For 7 and 28 days (up to 400°C), samples with 3.5% nS and 2 + 10.2% nS + μS showed a higher weight loss when compared to 0% nS and 0 + 12.2% nS + μS, while for 20% μS, it was lower than that of 0% μS.[23]

2%, 4%, 6%, and 8% nanometakaolin (NMK) by mass replacement of CEM-I mortars @w/b = 0.5To study the effect of NMK20°C/min
N2
Peaks
@105–110°C: decomposition of C–S–H
@160°C: decomposition of gehlenite
@350°C: decomposition of hydrogarnet
@470°C: dehydroxylation of Ca(OH)2
@580°C: phase change of quartz going from alpha level to beta level
DSC analyses: the addition of NMP led to the consumption of Ca(OH)2 and its transformation from well crystalline to ill-crystalline phases.[24]
0.2%, 0.4%, 0.6%, and 0.8% OMMT by mass replacement of ASTM-I PC @w/b = 0.55n/mn/m
up to 1400°C
Peaks
@100°C: capillary water evaporates
@470°C: dehydroxylation of Ca(OH)2
@720°C: decarboxylation of CaCO3
@1300°C: glass transition temperature transforming the cement from powder into a melted material.
[25]

0%, 0.5%, and 2% of OMMT nC by mass replacement of type I PC
mortars @w/b = 0.4, 0.485, and 0.55
Verification of organomodification of OMMTn/m@150°C: partial dehydration of C–S–H
@300–400°C: The organomodifier decomposed
Verification of organomodification of clay particles.[26]

CEM I 52.5R with polycarboxylic ether-based superplasticizer + limestone and quartz powder + sandstone and sand + 13 mm steel fibres 1, 2, 3, 4, and 5% nSEffect of nS on ultra-high-performance concreteCuring for 28 days hardened samples ground to powder and tested at 10°C/minPeaks
@105°C: capillary water evaporates
@450°C: dehydroxylation of Ca(OH)2
@800°C: decarboxylation of CaCO3
The addition of superplasticizer retarded the dormant period of cement hydration. This effect is compensated by the addition of nS as age progresses.[27]

Cement was replaced by FA and nS. The dosages of nS varied from 0% to 1%, 3%, and 5% by mass of the cementitious materials. The w/b and sand-binder ratios were 0.2 and 1.2, respectivelyEffect of nS on ultra-high-performance cementitious compositesSamples were soaked in alcohol for 48 h to arrest hydration and then milled to 80 lm sieve particles, and then were subsequently dried, sealed, and tested at 7 days under TGAPeak
@110°C: capillary water evaporates
@135–150°C: decomposition of C–S–H
@400–500°C: dehydroxylation of Ca(OH)2
@710°C: decarboxylation of CaCO3
@800–910°C: curve bending towards exothermic reactions can be related to the transformation of some C2S from a0H crystallographic form to a0L crystallographic form
@1210°C: endothermic peak may be induced by the transformation of some C2S from a0H crystallographic form to a crystallographic form.
Pozzolanic and filler effects of nS were confirmed. Above 3% of nS addition serious agglomeration occurred.[28]
CEM I 42.5R concrete + commercial nS suspension (10% solids by weight of water with nominal mean particle size of 20 nm) @0, 0.5, 1, and 1.5% replacementEffect of nS and different w/b ratios on binary concretesApproximately 100 mg of ground fragments of concrete with w/b = 0.65 at 1.5% nS substitution was analyzed under N2 flow of 50 mL/min.
Temperature 25°C up to 900°C @ a rate of 10°C/min temperature was held at 105°C for 2 hours to promote evaporation of free water.
@420–510°C: dehydroxylation of Ca(OH)2
@720–810°C: decarboxylation of CaCO3 and dolomite weight loss
The amount of CH consumed was estimated. Strength gain at higher nS additions is directly related to the w/b ratio.[29]

Tricalcium silicate (C3S) was prepared in the laboratory using an electric furnace at an elevated temperature of 1500°C powder nS was added at 1, 3, 5, and 10% with w/b = 0.4Determination of CH and C-S-H content in hydrated C3S pasteHeating rate of 5°C/min under nitrogen flow400–500°C is due to the dehydration of CH; 600–800°C is because of the decarbonation of CaCO3
The remaining mass loss between 105 and 1000°C is considered as the dehydration of C–S–H
Maximum nucleation effect of nS at 8 h, when the rate of product C–S–H formation was higher than the control (∼66% additional C–S–H and ∼61% more CH with 10% nS addition)
At 24 h of hydration, ∼25% additional C–S–H was formed and CH content reduced by ∼32% with 10% addition showing the pozzolanic effect of nS.
[30]

PC 40%, LS 20%, and FA 20% by mass of binder and nS as PC replacementDetermination of CH and C-S-H content in hydrated pasteHeating rate of 10°C/min under nitrogen flow up to 1000°C@105–180°C: decomposition of C–S–H, ettringite, and gehlenite
@185–200°C and 270–380°C: monosulfate of
@440–510°C: dehydroxylation of Ca(OH)2
@700–810°C: decomposition of CaCO3
Increase in the Ca(OH)2 towards the production of additional CaCO3 directly correlated with compressive strength increase.[10]

PC 60% and LS 40% by mass of binder and nS as PC replacementDetermination of CH and C–S–H content in hydrated pasteHeating rate of 10°C/min under nitrogen flow up to 1000°C@105–180°C: decomposition of C–S–H, ettringite, and gehlenite
@440–510°C: dehydroxylation of Ca(OH)2
@700–810°C: decomposition of CaCO3
Consumption of Ca(OH)2 towards the production of additional C–S–H directly correlated with compressive strength increase.[79, 31]

PC 60%, LS 40% by mass of binder and 1% nano-montmorillonite as PC replacementDetermination of C–S–H content in hydrated pasteHeating rate of 10°C/min under nitrogen flow up to 1000°C@105–180°C: decomposition of C–S–H, ettringite and gehleniteProduction of additional C–S–H[32]
50% lime putty 50% nano-montmorillonite dispersion and 20% lime putty 80% nano-montmorillonite dispersionAssessment of pozzolanic activityHeating rate of 10°C/min under nitrogen flow up to 1000°C@105–300°C: dehydration of lime putty and surfactant
@400–550°C: dehydroxylation of Ca(OH)2 and nano-montmorillonite
@600–810°C: decomposition of CaCO3 and nano- montmorillonite
Consumption of Ca(OH)2 towards the production of additional C–S–H directly correlated with compressive strength increase[33]

PC replacement at 1 wt% of organically modified montmorillonite @ different cation exchange degrees 0.6, 0.8, and 1.0 and at water-to-solid ratio of 0.27Pozzolanic activity vs cation exchange degreeTGA @7, 28 and 56 days
After predrying, the samples were heated up to 900°C at 10°C/min rate in a flowing nitrogen atmosphere
Mass loss up to 110°C: loss of adsorbed water and part of C–S–H
@110–220°C: loss of interlayer water of C–S–H and dehydration of C-A-H, C-A-S-H and C-A-C-H,
@400–475°C: dehydroxylation of Ca(OH)2
@550–760°C: decomposition of complex mixture of carbonated phases, calcite and structural OH groups from hydrated calcium silicates
The content of hydration products was specified by simultaneous thermal analysis (STA)—differential scanning calorimetry (DSC) and thermogravimetry analysis (TGA). OMT with cation-exchange degree of 0.8 seems to be more suitable for cement substitution than OMT of higher cation exchange degree.[34]

Synthetic C–S–H by hydration of C3S in excess of water compared to C-S-H+ nS particles or C–S–H+ amine functionalized nS particlesDetermination of amount of water and carbonationHeating rate of 5°C/min under nitrogen flow up to 800°CFor the nS addition:
20–200°C corresponds to adsorbed and C–S–H water loss
200–800°C: silanol groups condense to siloxanes
For the functionalized nS addition:
20–200°C corresponds to adsorbed and C–S–H water loss
200–400°C: silanol groups condense to siloxanes
450–800°C: decomposition of amino group (only for the functionalized nS mix)
The addition of nS particles inhibited the formation of carbonated phases, reducing C-S-H carbonations and increased the length of the silicate chains, reducing the size or the gel pores in C–S–H.[35]