Research Article
Experimental and Statistical Investigation of Machinability of AISI D2 Steel Using Electroerosion Machining Method in Different Machining Parameters
| Analysis of variance for surface roughness | Source | DF | Seq. SS | Contribution (%) | Adj. SS | Adj. MS | F value | value |
| Ampere | 1 | 4.1366 | 49.34 | 4.1366 | 4.13665 | 91.78 | 0.000001 | Time on (μs) | 2 | 3.4632 | 41.31 | 3.4632 | 1.73160 | 38.42 | 0.000006 | Time off (μs) | 2 | 0.2430 | 2.90 | 0.2430 | 0.12150 | 2.70 | 0.107923 | Error | 12 | 0.5409 | 6.45 | 0.5409 | 0.04507 | | | Total | 17 | 8.3837 | 100.00 | | R-sq: 93.55% | | |
| Analysis of variance for hole diameter | Source | DF | Seq. SS | Contribution (%) | Adj. SS | Adj. MS | F value | value | Ampere | 1 | 0.006385 | 10.44 | 0.006385 | 0.006385 | 10.75 | 0.006601 | Time on (μs) | 2 | 0.036316 | 59.38 | 0.036316 | 0.018158 | 30.57 | 0.000020 | Time off (μs) | 2 | 0.011332 | 18.53 | 0.011332 | 0.005666 | 9.54 | 0.003316 | Error | 12 | 0.007129 | 11.66 | 0.007129 | 0.000594 | | | Total | 17 | 0.061161 | 100.00 | | R-sq: 88.34% | | |
| Analysis of variance for crater diameter | Source | DF | Seq. SS | Contribution (%) | Adj. SS | Adj. MS | F value | value | Ampere | 1 | 3276.67 | 55.65 | 3276.67 | 3276.67 | 283.97 | 0.000000001 | Time on (μs) | 2 | 2401.05 | 40.78 | 2401.05 | 1200.53 | 104.04 | 0.000000026 | Time off (μs) | 2 | 71.88 | 1.22 | 71.88 | 35.94 | 3.11 | 0.081360841 | Error | 12 | 138.47 | 2.35 | 138.47 | 11.54 | | | Total | 17 | 5888.07 | 100.00 | | R-sq: 97.65% | | |
| Variance analysis for wear amount | Source | DF | Seq. SS | Contribution (%) | Adj. SS | Adj. MS | F value | value | Ampere | 1 | 0.007483 | 6.75 | 0.007483 | 0.007483 | 3.07 | 0.105 | Time on (μs) | 2 | 0.063100 | 56.92 | 0.063100 | 0.031550 | 12.93 | 0.001 | Time off (μs) | 2 | 0.010987 | 9.91 | 0.010987 | 0.005493 | 2.25 | 0.148 | Error | 12 | 0.029288 | 26.42 | 0.029288 | 0.002441 | | | Total | 17 | 0.110858 | 100.00 | | Rq: 73.58% | | |
| Variance analysis for wear rate | Source | DF | Seq. SS | Contribution (%) | Adj. SS | Adj. MS | F value | value | Ampere | 1 | 0.000044 | 51.42 | 0.000044 | 0.000044 | 32.17 | 0.0001 | Time on (μs) | 2 | 0.000004 | 4.35 | 0.000004 | 0.000002 | 1.36 | 0.2930 | Time off (μs) | 2 | 0.000021 | 25.04 | 0.000021 | 0.000011 | 7.83 | 0.0067 | Error | 12 | 0.000016 | 19.18 | 0.000016 | 0.000001 | | | Total | 17 | 0.000086 | 100.00 | | R-sq: 80.82% | | |
| Analysis of variance for processing time | Source | DF | Seq. SS | Contribution (%) | Adj. SS | Adj. MS | F value | value | Ampere | 1 | 235298 | 78.02 | 235298 | 235298 | 154.36 | 0.00000001 | Time on (μs) | 1 | 3536 | 1.17 | 3536 | 3536 | 2.32 | 0.14999385 | Time off (μs) | 1 | 41419 | 13.73 | 41419 | 41419 | 27.17 | 0.00013152 | Error | 14 | 21341 | 7.08 | 21341 | 1524 | | | Total | 17 | 301594 | 100.00 | | R-sq: 92.92% | | |
|
|