Research Article
Analysis and Optimization of Cutting Tool Coating Effects on Surface Roughness and Cutting Forces on Turning of AA 6061 Alloy
Table 4
Results of experiments and S/N ratio values.
| Test ID | Control factors | Surface roughness value, Ra (μm) | S/N ration for Ra (dB) | Cutting force, Fc (N) | S/N for Fc (dB) | A cutting tool (Ct) | B cutting speed (Vc) | C feed rate (f) | D depth of cut (a) |
| 1 | Uncoated | 250 | 0.1 | 1 | 0.605 | 4.3648 | 87.2 | −38.8103 | 2 | Uncoated | 250 | 0.15 | 1.5 | 1.127 | −1.0384 | 141.93 | −43.0415 | 3 | Uncoated | 250 | 0.2 | 2 | 2.033 | −6.1627 | 213 | −46.5676 | 4 | Uncoated | 300 | 0.1 | 1 | 0.46 | 6.7448 | 85.6 | −38.6495 | 5 | Uncoated | 300 | 0.15 | 1.5 | 1.094 | −0.7803 | 140.63 | −42.9616 | 6 | Uncoated | 300 | 0.2 | 2 | 1.978 | −5.9245 | 211.25 | −46.4959 | 7 | Uncoated | 350 | 0.1 | 1.5 | 0.62 | 4.1521 | 105.99 | −40.5053 | 8 | Uncoated | 350 | 0.15 | 2 | 1.364 | −2.6962 | 176.31 | −44.9255 | 9 | Uncoated | 350 | 0.2 | 1 | 2.112 | −6.4938 | 130.53 | −42.3142 | 10 | Coated | 250 | 0.1 | 2 | 1.167 | −1.3414 | 157.09 | −43.923 | 11 | Coated | 250 | 0.15 | 1 | 2.213 | −6.8996 | 155.07 | −43.8106 | 12 | Coated | 250 | 0.2 | 1.5 | 4.192 | −12.4484 | 236.91 | −47.4917 | 13 | Coated | 300 | 0.1 | 1.5 | 1.058 | −0.4897 | 134.14 | −42.5512 | 14 | Coated | 300 | 0.15 | 2 | 2.468 | −7.8469 | 211.57 | −46.5091 | 15 | Coated | 300 | 0.2 | 1 | 4.115 | −12.2874 | 188.69 | −45.515 | 16 | Coated | 350 | 0.1 | 2 | 0.868 | 1.2296 | 151.67 | −43.618 | 17 | Coated | 350 | 0.15 | 1 | 2.241 | −7.0088 | 148.75 | −43.4491 | 18 | Coated | 350 | 0.2 | 1.5 | 3.944 | −11.9187 | 224.12 | −47.0096 |
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