Quality and Tool Stability Improvement in Turning Operation Using Plastic Compliant Damper

Table 1

Experimental data.

Run no.	(rpm)	(mm/s)	(mm)	Conventional rubber damper						Plastic compliant damper
				(mm/s^2)	(mm/s)	(mm)	(HZ)	CF (kgf)	(μm)	(mm/s^2)	(mm/s)	(mm)	(HZ)	CF (kgf)	(μm)
1	356	0.01	0.5	0.0049	0.9	0.331	0.87	7.67	1.63	3.4	1	0.000588	541.1268	9.67	2.12
2	356	0.01	1	0.005	0.9	0.324	0.88	9.67	1.92	5.3	1.1	0.000457	766.8374	14.67	1.76
3	356	0.01	1.5	0.0051	1	0.392	0.81	13.0	2.62	5.5	1.2	0.000524	729.4602	16.33	1.26
4	540	0.01	0.5	0.0081	1.3	0.417	0.99	6.67	0.92	4.7	1	0.000426	748.0282	5.33	1.92
5	540	0.01	1	0.0084	1.5	0.536	0.89	7.33	1.02	10.5	2.5	0.00119	668.4508	13.67	1.55
6	540	0.01	1.5	0.0085	1.7	0.68	0.8	9.67	1.49	12	2.9	0.001402	658.5722	14.33	1.64
7	828	0.01	0.5	0.0013	1.5	0.357	1.34	5.00	1.55	8	1.2	0.00036	1061.033	7.33	1.95
8	828	0.01	1	0.128	1.6	0.4	1.27	12.33	1.01	12.5	1.5	0.00036	1326.291	12.33	1.56
9	828	0.01	1.5	0.137	1.8	0.473	1.21	16.67	1.36	35.2	5.5	0.001718	1018.592	22.67	1.68
10	356	0.015	0.5	0.004	0.8	0.32	0.8	9.67	2.61	4.6	0.7	0.000213	1045.875	7.33	1.71
11	356	0.015	1	0.0042	0.9	0.386	0.74	9.67	3.45	6.4	0.9	0.000253	1131.768	17.00	2.24
12	356	0.015	1.5	0.004	1.1	0.605	0.58	17.33	3.99	4.9	0.8	0.000261	974.824	15.00	1.64
13	540	0.015	0.5	0.0114	0.9	0.142	2.03	8.00	4	7.3	1	0.000274	1161.831	6.33	1.43
14	540	0.015	1	0.0115	1.3	0.294	1.4	13.67	3.73	7.5	1.2	0.000384	994.7184	14.67	1.53
15	540	0.015	1.5	0.0116	1.4	0.338	1.32	24.67	2.25	7.8	1.4	0.000503	886.7203	21.67	0.88
16	828	0.015	0.5	0.0146	1.6	0.351	1.45	7.67	3.08	12.5	2.5	0.0001	795.7747	10.00	1.59
17	828	0.015	1	0.0151	1.7	0.383	1.47	13.33	3.98	14.5	2.6	0.000932	887.5949	15.67	1.45
18	828	0.015	1.5	0.0168	1.7	0.344	1.57	14.67	3.82	19.5	3.4	0.001186	912.8004	27.00	1.31
19	356	0.02	0.5	0.007	0.7	0.14	1.75	10.67	4.26	4	0.6	0.00018	1061.032	12.67	2.34
20	356	0.02	1	0.0074	0.8	0.73	1.47	15.00	3.36	4.2	1	0.000476	668.4508	24.00	0.91
21	356	0.02	1.5	0.0085	0.9	0.191	1.5	22.67	5.49	12.5	3.8	0.00231	523.535	39.00	2.66
22	540	0.02	0.5	0.0125	1.1	0.194	1.81	9.00	4.54	6.7	1.1	0.000361	969.3982	8.33	1.78
23	540	0.02	1	0.0135	1.5	0.333	1.43	24.00	2.92	7.4	1.2	0.000389	981.4554	17.67	1.49
24	540	0.02	1.5	0.0133	1.5	0.338	1.41	29.00	2.81	18.5	5	0.002703	588.8732	40.67	0.52
25	828	0.02	0.5	0.0184	1.4	0.213	2.09	9.00	3.12	10.5	3.7	0.002607	451.655	8.33	1.91
26	828	0.02	1	0.018	1.8	0.36	1.65	18.33	3.41	14.5	2.4	0.000794	961.5611	16.00	0.52
27	828	0.02	1.5	0.0186	1.9	0.388	1.56	27.33	1.08	52.5	12.9	0.006339	647.7236	54.67	1.24