Research Article

An Integrated Production-Distribution Planning Problem under Demand and Production Capacity Uncertainties: New Formulation and Case Study

Table 2

List of notations: sets, parameters, and decision variables.

NotationsDefinitions

SetsSTjSet of stages of production j є {1, 2, …, N}
ISet of plants indexed by i є {1, 2, …, n}
SUCCiSet of production plants that are direct successors of the plant i, i є {2, …, n}
PSet of products indexed by p є {1, 2, …, P}
TSet of periods indexed by t є {1, 2, …, T}
MSet of transportation modes m є M = {m = 1: ship, m = 2: airplane}
SScenario set s є {1, 2, …, S}

Stochastic parametersOccurrence probability of the scenario s where
Random replenishment order of the customer k for the product p in the period t over the scenario s
Uncertain regular production capacity of the plant i in the period t under the scenario s

Deterministic parametersDeterministic demand of the customer k for the product p in the period t
Unit regular production cost of the product p by the plant i
Unit overtime production cost of the product p by the plant i
Unit shipping cost of the product p from the plant i to the plant i′, i′ є SUCCi
Unit distribution cost of the product p from the plant i, i є Sj=N, to the customer k using the transportation mode m
Unit backorder cost of the product p in supplying the demand of the customer k
Unit inventory-holding cost of the product p in the plant i
Maximum storage capacity of the plant i in the period t
Distribution capacity of the transportation mode m in the period t
Shipping capacity between the plant i and its successor i′ in the period t
Overtime production capacity of the plant i in the period t
βMaximum fraction of backorder variation allowed in the period t, β є [0…1]
Production lead time of the product p in the plant i
Distribution lead time using the transportation mode m

First-stage decision variablesQuantity of the product p produced by the plant i in regular time period t ≤ t1
Quantity of the product p produced by the plant i in overtime period t ≤ t1
Number of product units p shipped from the plant i to the plant i′ in the period t ≤ t1, i′ є SUCCi
Amount of products p received by the plant i in the period t ≤ t1
Inventory level of the end product p at the plant i at the end of the period t ≤ t1
Inventory level of the semifinished product p at the plant i at the end of the period t ≤ t1

Second-stage decision variablesQuantity of the product p produced by the plant i in regular time period t > t1 under the scenario s
Quantity of the product p produced by the plant i in overtime period t > t1
Number of product units p shipped from the plant i to the plant i′ in the period t > t1 under the scenario s, i′ є SUCCi
Amount of products p received by the plant i in the period t > t1 under the scenario s
Inventory level of the end product p at the plant i at the end of the period t > t1 under the scenario s
Inventory level of the semifinished product p at the plant i at the end of the period t > t1 under the scenario s
Amount of finished products p transported from i є STj=N to the customer k in the period t using the transportation mode m under the scenario s
Backorder level of the product p incurred by the customer k at the end of the period t under the scenario s