Research Article

Risk and Reliability Assessment of Metal Lathe Machining Operation with DBN-FFTA Hybrid Approach

Table 2

Description of basic events.

SymbolBasic eventSymbolBasic event

BE1Changing the shape of the upper jaw and not being in the center of the workpieceBE30Wear and tear of cutting tools
BE2Deformation of the workpiece due to high gripping forceBE31The workpiece is not properly closed on the cutting tool
BE3Improper shaping of the upper jawBE32Head stock screw defect
BE4The inadequacy of the three systems and the fact that they are too far awayBE33Poor coolant flow
BE5Malfunction of the ratchet wrench or tool holderBE34Damage or blockage of the coolant valve hole
BE6Shutting off the cooling system and cutting off the liquidBE35Inlet or outlet hose blockage
BE7Failure of the pump bodyBE36Coolant nozzle blockage
BE8Human error in installationBE37Engine bearing failure
BE9Lack of integrity of equipmentBE38Not receiving voltage
BE10Unavailability of installation industrial mapBE39Electrical circuit fault
BE11Variable operating speedBE40Speed change lever error
BE12The presence of chips and pleatsBE41The workpiece is not placed correctly in the cutting tool
BE13Not having enough strength against the incoming forceBE42Variable spindle speed and excessive feeding
BE14The cutting part is not aligned with the fixed bird toolBE43Not setting the supports
BE15Insufficient rotation and movementBE44Improper maintenance
BE16Not moving the supportsBE45Absence or lack of lubricating fluid
BE17Excessive cutting forceBE46High cutting force exceeding the tolerance of the spindle
BE18The diameter of the supports is not suitable with the diameter of the workpieceBE47Bearing wear
BE19Lack of grip strengthBE48Bearing and gear damage
BE20The presence of chips and pleats inside the cutting toolBE49Weakness of the dynamic balance of the spindle assembly
BE21Loose supports or jawsBE50The gearbox belt is worn
BE22The inappropriateness of the three systemsBE51The transmission belt is loose
BE23Corrosion and wear of support toolsBE52Spindle taper position is not adjusted
BE24Support gearbox not workingBE53Conical spindle looseness
BE25Not having the output of three systemsBE54Feeding speed too low
BE26Defect of toothed part or wrench operatorBE55Cutting speed too high
BE27The size of the three-system wrench is not suitableBE56Damage to the liquid level float sensor
BE28Lack of periodic cleaningBE57Sensor error related to liquid level indicator
BE29Hard access to the feeding area